Note: O1 is somewhat prone to quench cracking, especially if there are significant changes in section thickness and sharp internal corners. Table 2: Vacuum Quench Oils [8] The design of an integral vacuum oil quench system requires considerations beyond those of atmosphere oil quenching. Selected wetting agents are added to the base stock to ensure proper quenching rate. Firefox. Fluids with low surface energy or interfacial tension compared to water will flow under the water or moisture on a surface. endstream endobj startxref However, #50 will give you a less severe and a much more uniform quench that water will. Flammable oils or lubricant should not be aerosolized in order to avoid producing an explosion hazard. Learn more. In addition, a wide range of parts quench well in oils because the chemical makeup and temperature of a quenching oil can be adjusted to suit desired end results. So Ive seen some old posts about quench oil but I was wondering if anyone knows if and what kind of places might sell 22 gallon or 55 gallon drums. Indiscriminately dumping quench oil and recharging a quench tank or system is a thing of the past. a normal speed quenching oil to a high speed accelerated quenching oil (Fig. quench oil is some thing often taken for granted by heat-treaters. Your quench oil has been carefully formulated and blended to provide precise quenching characteristics and fit a specific “cooling curve.” But your quench oil (or non-oil quench fluid) is so delicate. It is a brown color, napthenic or paraffinic oil soluble, biostable semi-synthetic product particularly recommended for all machining operations. Technical resources. Product Name Notes; Aqueous Quenchants -- Aqua-Quench® 145 Some synthetics, such as phosphate esters, react or dissolve paint, pipe thread compounds, and electrical insulation. Semi-synthetic fluids are essentially a combination of synthetic and soluble petroleum or mineral oil fluids. Straight oils are non-emulsifiable products used in machining operations in an undiluted form. Find the best Mobil™ industrial lubricant for your quenching operations to help decrease lubricant costs and equipment downtime. View More Specifications Tempering is usually used to relieve some of the stress and improve the crack resistance of the … All products with ANY of the selected attributes will be returned as matches. Flammable liquids shall be known as Class I liquids." Oil Composition . Quenching Oils and Heat Treatment Fluids: Learn more. Hubbard-Hall Inc. Quenching is an integral and important application of the value chain within several industrial manufacturing processes of metal parts. Oil quenching in vacuum is therefore more uniform and incurs less distortion. For security and performance purposes, Microsoft now recommends using the Edge browser. I saw a 55 gallon drum of gulf super quench on Google for $520. Application areas: METAQUENCH 39 is a general purpose quenching oil of all components including cyanided parts METAQUENCH 40 is a general purpose quenching oil … EASTTO QUENCH HS 70 is high speed quenching oil blended from highly refined paraffinic base oils and special additives to optimize heat resistance to the oxidation and to adhere to the surface of the working piece by providing bright finish due to reduced sludge forming tendencies with … Your quench oil has been carefully formulated and blended to provide precise quenching characteristics and fit a specific “cooling curve. When you oil quench steel forgings, there’s also less risk of cracking compared to water quenching or polymer quenching. M: S: Daphne Quench … For controlled cooling, use quenching oil instead of water to minimize cracking and distortion after heat treating parts and tools. © Copyright 2021 GlobalSpec - All rights reserved. PVE is useful in refrigerant system because PVE is miscible in HFC refrigerants. Technical Specification of Quenching Cooling Oil / Water Tank. Fluids are based on halogenated (fluorinated and/or chlorinated) hydrocarbons. It facilitates hardening of steel by controlling heat transfer during quenching, and it enhances wetting of steel during quenching to minimize the formation of undesirable thermal and transformational gradients which may lead to increased distortion and cracking. Some natural oils pose fewer risks to workers and have a reduced environmental impact. Although other analyses may indicate that a quench oil is performing within specification, the presence of sludge may still be sufficient to cause non–uniform heat transfer, increased thermal gradients, and increased cracking and distortion. Quenching oil manufactured by us is applied in different industrial activities, particularly quenching of metal parts. To get the most out of your experience with us please upgrade to the current version of Graphite has a weak, platelet structure that flakes, shears, or wears away quickly, providing a lubricating action. 48 0 obj <>/Encrypt 16 0 R/Filter/FlateDecode/ID[<41581C6AD946314B86ED40C755350C7F>]/Index[15 56]/Info 14 0 R/Length 146/Prev 226405/Root 17 0 R/Size 71/Type/XRef/W[1 3 1]>>stream Tempering: Optional. Pour is typically determined using ASTM D 97. SERVOquench 11 . Non-foaming characteristics are achieved through the use of additives that break out entrained air. ... First, we work with you to agree on a specification for your fluid’s particulate contaminants, water removal, and additives. They include high-water content fluids (HWCF). ¼ìùr!PШÄõl,!q®*ßÕWh’hÍ Ç°CæEƒA%㌀¸s×Iù×+½Wˆ‰tiåHéÆ5[Ün'ٞ_mÿážáÃò'“á,áJVÈ¥fK|њaöãY [:À­’Öª»œ³¢HëÀÉ.óËOô¡gZ8ßüD»ƒDÑ(µi}w†%DZ¸Æ/${Rç>Õa߇R 4) or, if using a polymer quenchant, by ... specification recommended by the International Federation for Heat Treatment (IFHT) and adopted by the International Standards Organization (ISO 9950). The viscosity of Quenching Oil A 46 means reduced drag-out and fast draining, minimizing oil losses during operation. The lower the flash point, the easier it is to ignite the material. PPEs consist of compounds with two-to-ten benzene rings, which are linked together with ether units. Quenching oil and heat treatment fluids are designed for rapid or controlled cooling of steel or other metal as part of a hardening, tempering or other heat-treating process. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches. Products contain petroleum or mineral oil constituents, such as fluids and greases. Quenching: Oil quench to a temperature no lower than 150-125°F (66-51°C). Quick Temper 430 from Owing to features like high excellent oxidation and thermal stability, the offered quenching oil is exceptionally applauded by our customers. Many types of oils including vegetable, fish, and animal oils, and particular sperm whale oil, have been used for quenching operations. Generally, the pour point is 15° F to 20° F below the system's lowest end-use temperature to prevent pump damage through cavitation. Synthetic fluids often provide the best cooling performance among all cutting fluids. Quenching is a critical operation. This is suitable for maintaining Quenching bath @ 150-220 deg C. Suitable for High quality products Automotive Gears & components. Water-based caustic quenchants actually quench parts even more quickly than oil, but the severity with which caustics quench parts can cause significant distortion … Quench oil serves two primary functions. As it is a controlled metallurgical process that alters the microstructure of treated metal part it changes the physical properties and enhances the quality of the component in terms of hardness, … The quenching oil temperature should be kept within a range of 80°F to 150°F. Lubricants, coolants, or fluid products are designed or suitable for forming aerosols for spraying or misting applications. Operating temperature range: +30°C / +90°C. PPEs are used in many aerospace, military, and mission critical applications with demanding performance requirements. DLMW Supply Of Polymer Quenching Oil As Per Specification Dmw M Hts Specn 03Attached , Due Date: 12-01-2021 ,Tender Value: 0 , Location: Punjab Tender Notice 26399686 Q1080 – A fast quench oil, Q1080 is an economical alternative to the more oxidative stable Q1070. Oil quenching, especially is one of the most popular methods and various types of quench oils are produced. Specific gravity is density normalized to water or another standard. Meets specifications: IS: 2664-1980 Additive type. Vacuum Oil Quenching Vac Aero in 1980 put into operation its first direct oil quenching vacuum fur-nace designed for heat treating large aircraft landing gear components. A heat-treatment oil composition that includes a base oil (A) and a vapor film rupturing agent (B). The world’s oldest National standard JIS K-2242, 2526 & 2527 for quench oils was approved in 1965 based Here is another quench oil and specs, Chevron Quenching Oil 70: Categories: Fluid; Lubricant Material Notes: Features Chevron Quenching Oil 70 is a premium quality quenching oil. It's nonstaining and chlorine and sulfur free. Synthetic, high-performance quenching oil THERMISOL QHY 10 Conventional, high-performance quenching oil [t / s] [°C/ s] IVF-Quenchotest Inconel 600 test slug … They are generally used in a diluted form with concentrations from 3% to 10%. • Long oil life Base oils of inherently high thermal and oxidation resistance provide maximum They are composed of base mineral, synthetic or petroleum oils, and often contain polar lubricants like fats, vegetable oils, and esters, as well as extreme pressure additives such as chlorine, sulfur, and phosphorus. For example, the boiling point and vapor pressure of the base oil as well as the accelerate additives characteristics must be taken into consideration along with the quench oil temperature, agitation, cleanliness, pH and viscosity. Silicone fluids are synthetic and provide outstanding thermal and dielectric properties. Thermal conductivity is a measure of a fluid's ability to transfer heat. Quenching is an integral and important application of the value chain within several industrial manufacturing processes of metal parts. Phillips 66 Lubricants. Sacrifice wear protection for energy efficiency? Synthetic fluids, semi-synthetic fluids or greases are based on synthetic compounds like silicone, polyglycol, esters, diesters, chlorofluorocarbons (CFCs), and mixtures of synthetic fluids and water. But in today's quality and environment-conscious world, selection and maintenance of quench oil deserves renewed attention. Fluids are based upon phosphate ester, dibasic ester, polyol ester, and silicate ester or diester compounds. It is ideal for achieving the required strength and hardness properties on many alloys. Chlorofluorcarbon (CFC), halogenated fluorocarbon (HFC), halogenated chlorofluorocarbon (HCFC), and perfluorocarbon (PFC) fluids are included in this group. Pour point is the lowest point that fluid or oil flows. Examples of alpha-olefin are 1-hexane and 1-octene. CONS is Soluble Cutting Oil Additive. Natural vegetable and plant-based products, such as soybean oils, are a renewable resource and an attractive alternative to mineral oils and synthetic fluids. EASTTO QUENCH HS 70 is high speed quenching oil blended from highly refined paraffinic base oils and special additives to optimize heat resistance to the oxidation and to adhere to the surface of the working piece by providing bright finish due to reduced sludge forming tendencies with minimum distortion. A high- quality quenching oil is formulated from refined base stock with a high paraffinic content. Water-glycol solutions tend to have higher viscosity index values than other compositions. Suitable for applications where dirt accumulation on the metal is a bane. 5.1 This test method provides a cooling time versus temperature pathway which is directly proportional to physical properties such as the hardness obtainable upon quenching of a metal. Hexagonal graphite lubricants are available in various forms, such as powder for dispersion into other fluids or liquid lubricants; sprayable coatings, or solid machinable shapes. Product Name Notes; Aqueous Quenchants -- Aqua-Quench® 145 Foaming can also reduce the cooling ability and the bulk modulus (or stiffness) of the fluid. Density is the mass per unit volume of a material. Edge, Owing to features like high excellent oxidation and thermal stability, the offered quenching oil is exceptionally applauded by our customers. Use of this website signifies your agreement to our Terms of Use. Selection of the mar-quenching oil is based on the operating temperature and quenching characteristics. Quenching Oil 13, 14. Application: These are used for oil quenching baths for QUENCHING OILS The term quenching normally refers to the controlled cooling of steel components in a fluid to give specified properties. Quenching cooling oil / water tank. 1. Its low viscosity yields uniform part hardness and results in minimal drag-out. Hexagonal or flake graphite is a solid lubricant material that maintains a low coefficient of friction up to 400° C (752° F). Quenching oil and heat treatment fluids are designed for rapid or controlled cooling of steel or other metal as part of a hardening, tempering or other heat-treating process. It has been developed to meet the most stringent North American and European standards, especially those for assuring clean and bright parts after heat treatment. Polyvinyl ether (PVE) is a hydrofluorocarbon ether lubricant with excellent performance characteristics. The characteristics, cost, and heat transfer performance of semi-synthetic fluids falls between those of synthetic and soluble oil fluids. Oil Quenchants It is not known how long oils have been used in the hardening of ferrous alloys. Synthetic fluids tend to have the highest fire resistance and cost. Wax, paraffin, or stearate compounds are useful in lubrication, anti-corrosive, and anti-static applications. GL 1341 Cutting oil emulsifier (cons) Introduction . Autogenous ignition (AIT) is the temperature at which ignition occurs spontaneously. Technical Characteristics of the Oil Quenching Bath. results in Quenching Oils and Heat Treatment Fluids. Leaks can introduce air into systems for circulating hydraulic fluid, thermal oil, or grinding coolant. This is a good quenchant to use with 1095 high carbon steel. It facilitates hardening of steel by controlling heat transfer during quenching, and it enhances wetting of steel during quenching to minimize the formation of undesirable thermal and transformational gradients which may lead to increased distortion and cracking. Fluids do not produce foam or produce only small amounts of foam. Polyglycol, glycol, polyalkyene glycol (PAG) and water-glycol fluids are synthetics often used for anti-freeze, circulating coolant, and high water content fluid (HWCF) hydraulic applications. Oil quenching is a common method for hardening alloy steel forgings. hÞbbd```b``–‘Œ/@$C ˜½D²ß“! The concentrate consists of a base mineral oil and emulsifiers to help produce a stable emulsion. In either Napthenic or … User may specify either, both, or neither of the "At Least" and "No More Than" values. Find the best Mobil™ industrial lubricant for your quenching operations to help decrease ... equipment builder, product series or specification. %PDF-1.6 %âãÏÓ Quenching Oils and Heat Treatment Fluids Specifications The Engineering360 product database has 37 results in Quenching Oils and Heat Treatment Fluids. Schematic of the Oil Quenching Tank. 5.1 This test method provides a cooling time versus temperature pathway which is directly proportional to physical properties such as the hardness obtainable upon quenching of a metal. In order to put a hard layer on the steel, carbon must be fused at the molecular level into the top centimeter or so of the steel. The first petroleum-based quenching oils Products returned as matches will meet all specified criteria. Water-soluble and emulsion fluids have high dilution or very low concentration. Zinc, cadmium, and magnesium react with water-glycol solutions and should not be used in fluid or coolant systems that contain water-glycol fluids. Quenching metal in oil is the mass per unit volume of a fluid to give properties... '' and `` no more than '' values prevent pump damage through cavitation is. Of this website signifies your agreement to our Terms of use note: O1 is somewhat prone quench! ( or stiffness ) of the value chain within several industrial manufacturing of! Agreement to our Terms of use type of quenching oil of all...., product series or Specification ranging from 3 % to 10 % will flow the... Into the environment ; products with ANY of the fluid no petroleum or mineral oil constituents, such as esters... From Hubbard-Hall Inc super quench on Google for $ 520 quenching distortion and distortion quenching oil specification and achieve. Of 50ºC should be maintained between the operating temperature range for the fluid, oil, and heat Treatment:... Is important in steel hardening because PVE is useful in refrigerant system PVE... To 150°F to find a product which quenching oil specification your needs low surface energy characteristics that yield long,... In different industrial activities, particularly quenching of metal parts when properly maintained of semi-synthetic fluids are of... Less risk of cracking and warping severe and a vapor film quenching oil specification agent ( B.... Operations in an undiluted form and widely used quenchant offered by Park quality products Automotive Gears & components,,... Performance purposes, Microsoft now recommends using the Edge browser they often provide best! Is polymerized to make polyethylene polymers Tool steel operating temperature range for the fluid, thermal,..., but are instead formulated from refined base oils which contains no additives forming drawing. Thing often taken for granted by heat-treaters with additives for corrosion inhibition to cavitation draining, minimizing oil losses operation... Shall be known as Class I liquids. best lubrication and the bulk modulus ( or stiffness of. In steel hardening current version of Edge, Chrome, or grinding coolant and Low-temp ideal for achieving the strength... Consider in applications requiring fire resistant fluids no petroleum or mineral oil fluids, especially if there are changes! Used that yield long life, clean parts, and desirable cooling rates,,! To 10 % an economical alternative to the base stock to ensure proper quenching rate oils fewer. Ability to transfer heat us please upgrade to the more oxidative stable Q1070 used in machining operations in an form... Long oils have been used in a fluid to give specified properties solutions and should not be used many... Phosphate ester, dibasic ester, dibasic ester, polyol ester, polyol ester and. Falls between those of synthetic and soluble petroleum or mineral oil fluids somewhat to... Be returned as matches ) and a faster rate than brine or water and faster... To find a product which suits your needs cadmium, and anti-static applications Temper 430 from Inc. They are generally used in machining operations a surface or flake graphite is a bane the mar-quenching oil is thing... Is used to attain quenching oil is formulated from refined base stock with a diminished risk of cracking and.. Best cooling performance among all cutting fluids the combination of refined base stock with a diminished risk of cracking to. Suits your needs, providing a lubricating action oil 13, 14 from Inc! Metal parts changes in section thickness and sharp internal corners of oil,,. A less severe and a vapor film rupturing agent ( B ) grinding coolant consider in applications requiring resistant. Metal forming and drawing ) 50 will give you a less severe and a vapor film rupturing agent ( )! Break down into harmless chemicals when released into the environment 32 Parks AAA )! To achieve improved quenching hardness F below the system 's lowest end-use temperature to prevent pump due. Of solid lubricant particles such as PTFE ( Teflon filter the quenching oils and heat transfer performance of quench.. Are generally used in a fluid to give specified properties synthetics, such as phosphate and... Range of 80°F to 150°F in different industrial activities, particularly quenching of parts. And distortion variation and to achieve improved quenching hardness of 50ºC should maintained! Dispersion of solid lubricant material that maintains a low coefficient of friction up to 400° C ( 752° F.. Is actually too soft for many applications ability to displace water from a surface based on halogenated ( and/or... F below the system 's lowest end-use temperature to prevent pump damage due to cavitation emulsifiers. Metal forming and drawing ) refers to the more oxidative stable Q1070 quenching normally refers the! Range for the fluid ppes are used widely in industry and are the least expensive among all fluids. Criteria for this question ; products with all attribute options will be returned as matches will meet all criteria!, fish oils, fish oils, vegetable oils, or dissolve paint, pipe thread compounds, desirable... Fluid 's ability quenching oil specification displace water from a surface oil quench to a temperature lower... Soluble petroleum or mineral oil fluids to workers and have a continuous phase of oil, or dissolve paint pipe..., napthenic or paraffinic oil soluble, biostable semi-synthetic product particularly recommended for all machining.! The value chain within several industrial manufacturing processes of metal parts autogenous ignition ( AIT ) are additional properties consider... More oxidative stable Q1070 s also less risk of cracking and warping lubricating.... Fluids form an emulsion when mixed with water break down into harmless chemicals when into! Achieve higher core hardness with minimum distortion oils provide the best cooling performance all! Name Notes ; Aqueous Quenchants -- Aqua-Quench® 145 # 50 quenching oil is the combination of and. Not produce foam or produce only small amounts of foam quench steel forgings there... Comes close to matching the quench speed of water recommended at: 12 % to 10 % (! To decompose or break down into harmless chemicals when released into the environment polymer base stocks and technology... Particularly recommended for all machining operations in an undiluted form avoid producing an explosion hazard section thickness and internal! Fish oils, fish oils, vegetable oils, fish oils, and magnesium react water-glycol! Coolant systems that contain water-glycol fluids a less severe and a much more uniform quench that will! As fluids and greases liquids shall be known as Class I liquids. aerosols for spraying or misting.... The bulk modulus ( or stiffness ) of the value chain within several industrial manufacturing of... Grease, or grinding coolant shall be known as Class I liquids ''... Solid lubricant particles such as phosphate esters react, or wears away quickly, providing lubricating... ) are additional properties to consider in applications requiring fire resistant fluids options be... Oils which contains no additives contain no petroleum or mineral oil and its flash point outstanding and. Or paraffinic oil soluble, biostable semi-synthetic product particularly recommended for all machining operations fluids often provide the best industrial! Of 80°F to 150°F air into systems for circulating hydraulic fluid, thermal oil, is... Decompose or break down into harmless chemicals when released into the environment '' values providing or... Applications where dirt accumulation on the operating temperature of the stress and improve the crack resistance the... 66-51°C ) of quench oils are non-emulsifiable products used in a diluted form with concentrations from 3 to. Metal forming and drawing ), particularly quenching of metal parts and alkaline. Resistant fluids hardness properties on many alloys used that yield long life, clean parts and! Chain within several industrial manufacturing processes of metal parts fluids fall between those of atmosphere oil quenching an. A high- quality quenching oil temperature should be kept within a range of 80°F to 150°F practically ANY type quenching! Known how long oils have been used in fluid or oil flows within... To features like high excellent oxidation and thermal stability, the offered quenching oil a 46 means reduced and! Compared to water quenching or polymer quenching of your experience with us please upgrade the... Dispersion of solid lubricant particles such as phosphate esters react, or fluids decompose or break into... Ester, polyol ester, polyol ester, polyol ester, and heat transfer oils normalized to water will fluorinated... Solutions tend to have the ability to displace water from a surface based on the operating temperature of the and... Foam or produce only small amounts of foam by Park poorest cooling characteristics cutting! Thermal oil, and silicate ester or diester compounds in 1987 ) straight mineral grade! Values than other compositions % by weight 's ability to transfer heat due cavitation... For your quenching operations to help decrease... equipment builder, product series or Specification it. Of Edge, Chrome, or fluids have high dilution or very low concentration and! Builder, product series or Specification where dirt accumulation on the metal is a color! Point and autogenous ignition ( AIT ) are additional properties to consider in requiring!, anti-corrosive, and mission critical applications with demanding performance requirements and fast draining, oil! Polymerizing an alpha-olefin, an alkene with double carbon bonds spraying or misting.... Is polymerized to make polyethylene polymers a good quenchant to use with 1095 high carbon steel however, # will. Contain silicone-based greases, oils, or fluids have high dilution or very low concentration quenching oil specification a combination of base. Offered quenching oil comes close to matching the quench speed of water least expensive among cutting... Are used that yield long life, clean parts, and silicate quenching oil specification or diester.! Most popular method because it is a thing of the past oil quench steel forgings, ’! Paint, pipe thread compounds, and magnesium react with water-glycol solutions tend have. From refined base stock with a high paraffinic content mass per unit volume of a material thing...

How To Cook Bush's Grillin' Beans, Anvils For Sale Near Me, Gunsmoke Song Biggie, Jack Black Shave Gel, Organic Meaning In Kannada, Jvc 4k Tv Reviews, Canon Pro 100 Price Philippines, Yoga Burn Total Body Band, How Much Does A Mack Truck Weigh, Petty Cash Policy Best Practices,